High Speed Machining

IDT Tools die production process:

  • High speed processing of hardened material.
  • Deep rib processing with small tools and paths. ( Length/Diameter = 15X).
  • Technology to achieve high quality and accuracy of dies.

Type of dies produced:

  • Forging Die
  • Die Cast Die parts
  • Fine Blanking Die
  • Press Die Parts

Milling Machine Capability

5 Axis Machining
Mitsui Seiki Vertex 550-5X

  • Travel: 550x450x500
  • Spindle Speed: 50~ 25,000

4 Axis Machining
Horizontal Machining

  • Toyoda FH63M
    Travel: 1000x700x650
  • OKK HM800S
    Travel: 1050x900x880

3 Axis Machining
Vertical Machining

  • 2- OKK VM4
    Travel: 630x410x460
    Spindle speed: 13,000
  • 1- Makino V55
    Travel: 900x500x450
    Spindle speed: 14,000
  • 1- OKK VM5
    Travel: 1020x510x510
    Spindle speed: 6,000
  • 1- OKK VM7
    Travel: 1530x740x660
    Spindle speed: 13,000

Large Part Machining
Gantry Style Mill

  • SNK RB4VM
    Table size: 4000x2000
    Spindle speed: 6000 RPM
    Spindles: Straight/90 degree

Casting Machining

Forging Die Repair


Electrical Discharge Machining

Wire EDM Machining

  • 2- Mitsubishi MV2400
    600x400x310
  • 3- Mitsubishi FA20
    500x350x300

Sinker EDM Machining

  • 1- DIAX20

Hole EDM (Drilling)

  • 1- Mitsubishi EDE2500M
    350x350x350
  • 1- Nippon Hoden JEM 350
    350x400x600

CNC Lathe

  • Okuma LB15
    • 250x650
  • Okuma Genos L400
    • 300x650
  • Okuma Captain L470
    • 350x650
  • Okuma LC40
    • 450x650
  • Okuma LB35
    • 450x650

Manual Machining

Surface Grinding
Close Tolerance Finish

  • 2- Okamoto ACC20-40 Surface Grinder
  • 1- Chevalier FSG3A818 Surface Grinder
  • 1- Toyoda GOP32 Round grinder

Metal Cutting Saw
For cutting stock

  • 1- Mastercut S300HB
  • 1- Mastercut H560

6 Face Machining
For Squaring Parts

  • 1- OKK MH-5UJ
    Vertical Mill
  • 1- Ensyu VF2
    Vertical Mill
  • 1- Ensyu HF2
    Horizontal Mill

Digital Scanning Systems

Digitizing System

  • Atos Triple scan
  • Atos Core - Ability to provide on-site digitizing at customer's facility

Data Generation

CAD/CAM

  • Catia V
  • Work NC
  • Surfcam

Inspection

CMM

  • Mitutoyo BRT710
    Size: 705×1005×605
  • Zeiss Contura
    Size: 1000x1600x580
  • Mitutoyo
    Profile and Form Tester